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Address: No.6 Chaoyuan Rd, Industrial North, Huangyan, Taizhou, Zhejiang

PLASTIC CRATE MOULD

Brief description of Plastic Crate mould: 1.Mold base:C45 2.Core/cavity:P20/718/H13 3.Mold Runner: Cold Runner Direct Big Crate 4.T1: 35 days 1.The series of crate mould we have made ENA MOULD is specialize in various crate moulds. 2.Detailed description of the Thin Wall Crate Mould: Basic mould...

Brief description of Plastic Crate mould:

1.Mold base:C45 

2.Core/cavity:P20/718/H13

3.Mold Runner: Cold Runner Direct Big Crate

4.T1: 35 days


1.The series of crate mould we have made

ENA MOULD is specialize in various crate moulds.

    


2.Detailed description of the Thin Wall Crate Mould:

Basic mould information:

Runner Type

Cold Runner

Mould Size

850x800x580mm

Mould Weight

2500Kg

No. of Cavity

1 cavity

Product Size

400x300x280mm

Product Material

HDPE

Product Weight

400g

Wall thickness

1.0mm

Surface finish

polish

Delivery Time

35 days


There are three levels of mould quality for your option.

Option A:  Level A quality (Highest Level Quality)

Mould Base: LKM, 45# Steel

Core/Cavity: S136+Becu

Slider/Insert: S136

Mould spare parts: SKD

Hot Runner: YUDO

Mould Life:1,000,000 shots

Cycle Time:40s


Option B: Level B quality (Middle Level Quality)

Mould Base: S50

Core/Cavity: 718H

Slider/Insert: 718H

Mould spare parts: Jinghong, China

Hot Runner: YUDO,China

Mould Life:800,000 shots

Cycle Time:55s


Option C: Level C quality (Lowest Level Quality)

Mould Base: 1045

Core/Cavity: P20

Slider/Insert: P20

Mould spare parts: Jinghong,China

Hot Runner: Hongying,China

Mould Life:5,000,000 shots

Cycle Time:60s


Attention:

Price varies in different quality level. When you send us the mould inquiry, please offer the following information:

1) Quality level you choose: Level A/Level B/Level C

2) Crate Photo

3) Crate Dimension: L*W*H


3. Crate Mould Making Process

Processing

Time

Prepare Steel

5 days

CNC Machining

10 days

Precision CNC Machining

5 days

Drill

5 days

Polishing

3 days

Assembling and Fitting

5 days

T1 mould test

2 days

Total: It is 35 days for first mould testing after mold design is confirmed.


3.1 DESIGN STAGE3.2 MACHINING STAGE


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3.3 Mould Testing

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4. Crate Mould Quality Control

For the Q/C of mould, there are 3 steps:

1.Mould Material Q/C

- Mould Steel Checking(Hardness, flaw detection)

- Mould Standard Spare Parts Checking(hardness, size, flaw checking)

2. Mould Making Process Q/C 

- design checking (part design, mould design, mould engineering drawing)

- Each part of mould’s size checking after machining according to 2D drawing

- mould testing(check mould running condition)

3.check with customer’s requirement again before mould shipping.


5.Crate Mould Pack and Shipping

Anti-rust oil is painted first, then Plastic film, and finally Wooden Case.

Sent together with the mould:

a)Mould manual instruction

b)engineering drawing in flash disk

c)one more set of mould spare parts: heater, ejector pin, bush, water nozzle, water pipe, hanging ring.


6. Crate Mould Maintenance

a) When the mould is vacant, spray the anti-rust oil

b) To clean the gate and cooling system regularly

c) Avoid to use recycled material if the mould is suitable for virgin material only


7. After-Sale Service

a) Engineering and one interpreter can be sent to customer’s factory for first running.

b) one-year after-sale technique support


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